A DIY Radio Data Terminal On The Cheap

What if I told you you could build your own radio data terminal for under $100? And what if I told you its actually a lot simpler than you might think at first glance? Crazy? Nah. It’s actually pretty simple. 

As the students in the RTO Course learn, breaking information down into one of several report formats is once way transmit information quickly and efficiently- that way you don’t forget anything. And during the course we practice sending them via voice as a way to make sure everyone gets over any sort of mic shyness while also getting the proper procedure down pat.

But that said, voice has some issues. First and foremost, in keeping with the basic principles of clandestine radio communications for guerrilla groups, we’ve got to keep our time on the mic short and transmitting power low, and if at all possible, using a directional antenna such as my small UHF Yagi on a simple camera tripod. Transmitting a long message can take some serious time, is susceptible to interference and/or jamming, and also might not be understood on the other end. But most importantly, the largest drawback of using your own voice over the radio is that if a sophisticated opponent is monitoring you, they now have a voice to record and exploit. Students in my Signals Intelligence course have learned exactly how dangerous that can be, creating a massive amount of confusion in a short period of time. After all, exploitation is the primary goal of intelligence- how can I use what I’ve collected against an enemy?

So that points us in the direction of digital communications. For most, one of two things will come to mind here. Either a digital handheld radio, normally a DMR, D-Star or Fusion, or one of the many modes found in a free program called FLDigi. FLDigi is normally thought of only for HF radio, but it has a lot of uses on VHF and UHF as well. And because it gets very little use in these bands, most folks won’t know what it is if/when they hear it. Not only that, with some of the wider band modes available, its transmission time is incredibly fast. A long message, such as a detailed CYRIL report, can be sent in just over four seconds. So if you’re following the other points of a solid communications plan, you’re going to be a hard target to catch.

The APRS cable makes interfacing with the audio jack fast and simple.

Let’s talk about how to set the system up. What you’ll need is a Baofeng, Quansheng or similar type handheld with the standard kenwood two prong microphone plug. The next thing you’ll need is an audio interface cable, like the Baofeng APRS K-1 cable. What this does is send the transmitted audio from FLdigi to the radio instead of using the microphone. The most common use for this cable, as the name suggests, is for Automatic Position Reporting System (APRS) which is useful for hams aiding in search and rescue (SAR), but obviously for our purposes we won’t be transmitting position data. The cable plugs into any audio jack found on laptops and mobile devices, and is nearly dummy-proof. Together the total cost is ~$40. Not too shabby.

Light and tight digital data terminal. Concealable, deniable, disposable.

Next you’ll need a laptop or mobile device with FLDigi. The install is pretty straightforward, and there’s a distro of FLDigi for the Android OS. I don’t advise using a phone for this- even if service has long since been disconnected, the phone itself will still ping the closest towers. Unless you disassemble it and remove the transmitter, which might be more trouble than its worth, using it is a liability. But what you can do is either build your own mobile device using a Raspberry Pi, or pick up an Android Tablet specifically marked for wifi-only. But if you’re like me you’ve probably got a few extra devices and older laptops laying around, and there’s no reason not to have one set up for field commo duty. Throw in the cost of the mobile device if you’re buying on the cheap and you’re still under $100.

One thing to note is that the mobile version of FLDigi is a bit different than the full version- its missing several specific modes, including CW (morse code). So its something to keep in mind during your own planning phase. There’s a learning curve to this, and don’t expect it to work exactly right off the bat. It takes a bit of patience and experimentation, but the reward is certainly worth it.

Having a dirt-cheap data terminal is a must-have for clandestine communications. Typing out a message (and even encoding it further via a brevity matrix or One Time Pad) and sending it within a few seconds greatly mitigates the exploitative value of our message. We’ve used less power to get greater range, ensured a solid copy of the message by the robustness of the modes over voice, and the best part, you’re doing it with a tiny amount of money and common-off the shelf (COTS) equipment. Electronic Guerrilla Warfare.

And if you want to learn how to do this, come out to a class. 

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22 Comments

  1. Anonymous July 1, 2019 at 09:40

    5

  2. Tony Peel July 1, 2019 at 14:33

    I actually built this setup last week. Very timely article.

  3. SneakyBaztard July 1, 2019 at 18:22

    Slick. Does this config require 2 data terminals, one at each end?

    • NC Scout July 1, 2019 at 18:44

      Yes. You’ve got to have a receiver configured the same way.

  4. Hank July 1, 2019 at 20:58

    Will the Baofeng programming cable work for the radio to computer connection?

    • NC Scout July 1, 2019 at 22:25

      No, you need an audio cable versus the USB cable. There’s a link to the one you’ll need embedded in the article.

  5. Doug July 1, 2019 at 21:46

    Is the APRS cable mentioned above t hff e same as cable used for Chirp programming on the Baofeng?

    • NC Scout July 1, 2019 at 22:24

      No, its a different cable. The one you need is linked in the article.

  6. 15Fixer July 1, 2019 at 22:10

    Outstanding article! You’re giving us more arrows for our proverbial quivers!! Thank you so much….

    • NC Scout July 1, 2019 at 22:26

      You’re very welcome. It’s why I do this.

  7. Tony Peel July 2, 2019 at 00:25

    So I cannot get this to reliably work with a Samsung Galaxy tablet. Depending on what phone I use determines if it works correctly and I CANNOT get it to work with a laptop……
    What am I doing wrong? Lol

    • NC Scout July 2, 2019 at 07:22

      Is the program not working or is it not TX/RXing?

  8. Hank July 2, 2019 at 01:33

    Thanks for the quick reply.

  9. Matt in Oklahoma July 2, 2019 at 09:36

    This is good stuff. I’m still learning and about to bug my comms guy to death with it all lol.

  10. Tony Peel July 2, 2019 at 11:09

    The tablet will only decode correctly if my s9 phone is connected on the other radio. If I uses an S3 it is just a garbled message.
    My laptop probably works fine but it won’t TX/RX. I use my laptop on HF all the time.
    The radio’s have the VOX on. It’s a bit irritating

    • NC Scout July 2, 2019 at 12:34

      Try playing with the squelch settings.

  11. Jeff July 2, 2019 at 21:06

    Two alternatives (both with problems) are:

    1) Get an older Windows tablet (atom processor) with Windows 8/8.1, clean install and use the full version of the FlDigi suite. Yes, there are problems with that. Don’t connect it to the internet. If you encrypt the device with bitlocker (if available) you still do not have positive control of the keys. If you encrypt it with Veracrypt, you will need to connect a keyboard for bootup, but can remove it afterward.

    2) You can wipe it (the older W-tablet) and install one of the linux distros that will support a tablet. Those that will operate on such a slower system are few, and aggravating. Mint 19.1 kind of works, but you will have to use an On-the-Go adapter and USB soundcard (and any other devices you may want, like for radio control (FlRig) or mouse. The screen will not rotate (do not enable it, as the screen rotates, yet the touchscreen input does NOT! Very, very annoying.) You may need a powered hub (cobble-up a battery pack for it. A few AA’s will run that a long time.) Full disk encryption again requires a USB keyboard (they do make flexible roll-up KB’s for not much $) or you could encrypt only the User’s home folder instead.

  12. wirenutcomms July 7, 2019 at 09:44

    Thanks for the link to the UHF Yagi. Now it’s on my wish list ;) Great article!

  13. Rick July 14, 2019 at 11:48

    Just dropped $90 for radios and cable, I assume this is FM mode, do you have a recommended frequency to try, Do you know of any nets.

  14. Anonymous July 29, 2019 at 11:19

    4.5

  15. […] in the process, open up whole new means of communicating they didn’t even know was possible; digital communications with a cheap dual band handheld being one of […]

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